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Pick and Place Machine

From:    Author:PICK AND PLACE MACHINE    Publish time:2021-09-16 15:42    Clicks:0

MAIN FEATURES

  • The highest quality with the most advanced technology at a cost effective solution
  • Accuracy +/- .001” (0.025mm)
  • Placement rates up to 4800 cph
  • The best GUI (graphical user interface) in its class using Windows based software allows programming in minutes
  • Up to 96 tape feeders, 144 tape positions with bank feeders
  • Accurately places a wide range of components including 0201s, LED’s, BGAs,15mil pitch QFPs, SMT Connectors and many others*
  • Servo driven, position feedback from a 2 micron linear scale coupled with a precision placement head.
  • Integrated system with on-the-fly component centering using Mechanical fingers (Standard) or Laser Technology (Cyberoptics®) (Optional).
  • Cut tape, loose, tube, or tray feeders

OPERATION

Once a specific PCB is programmed, the machine automatically picks up each component from its designated feeder or tray, centers the part via laser Cyberoptics® or centering fingers, moves to the placement location via closed loop servo system, and accurately places the part. The feeders automatically position the next component for pick-up. The automatic tool changer picks up the optimal nozzle for each particular component.

COMPONENTS

A wide range of components can be placed including 0201s, 0402s, 0603s, 0805s, 1206s, melfs, SO-28 to SO-8s, SOTs, SOICs, (fine pitch) QFPs, BGAs, large PLCCs, sockets and many others


STANDARD FEATURES

Automatic 4-position nozzle changer with 4 nozzles
  • Friendly easy to use Windows™ interface including software for panelized boards, self diagnostics, error recognition, fault monitoring and more!
  • On-the-fly component centering using centering fingers
  • Fiducial correction
  • The latest pentium PC with flat screen monitor
  • Positional resolution of 0.00008” (2 microns) with closed loop micro step driven motion control and digital encoders
  • The component squaring station enables accurate placement of fine pitch components while protecting fragile leads from damage due to excessive force

OPTIONAL FEATURES

  • Linear encoders for ultimateaccuracy and repeatability
  • Universal CAD transfer software
  • Touchless Cyberoptics®laser centering system
  • Secondary 4-position nozzle changer
  • SuperStrip™ feeders for pick-up from short tape strips
  • SmartCount™ electro-optical tape feeders
  • Tube and bulk feeders
  • Tube and bulk feeders
  • Matrix tray holders
  • Bank Feeders (128mm lanes) offer a lower per lane cost and higher 8mm feeder capacity
  • Fully computerized fluid dis-pensing system
  • Micro nozzles or Multi-Micro nozzles for small components
  • Touch screen with enhancedoperator interface Automated Pick & Place

FEEDERS

  • Easy to change SmartCount™ electro-optical feeders available for tape, tube, bulk or matrix tray components.
  • Standard tape feeder sizes include 8 mm, 12 mm, 16 mm, 24 mm, 32mm and 44 mm.
  • Optional 12 position 8 mm bank feeders, capacity can increase by 50%.
  • The vibratory feeder can handle loose and tube components.
  • Unique SuperStrip™ feeders are a convenient way to use short tape strips.
  • Feeder positions are pre-programmed for quick set-up.

LASER CENTERING

The touchless Cyberoptics® centering option enables fast and accurate placement of the complete range of components.


SOFTWARE

  • The latest pentium PCs are included with these machines and the software is Windows™ based to allow easy straightforward teach-in, requiring minimal operator training.
  • Multiple (panelized) boards can be programmed using the quick stepand-repeat feature.
  • Using the dual function camera/computer color monitor, standard PC keyboard and mouse, manual programming of a PCB is easy and intuitive.
  • Using CAD data from various layout systems will speed up the teach-in process for boards with many components.

VISION SYSTEM

The teach-in camera magnifies the positions onto a dual use color monitor. Its built-in vision software provides fiducial correction of misregistered boards.


FLUID DISPENSER

Computer controlled in 10 millisecond increments with separate interval/raise-lower speed allows solder paste or adhesive glue to be applied accurately prior to component placement. This time/pressure fluid dispenser has dispense rates up to 10,000 dots per hour.

*with L-GS option (digital scales) Additionally, these pick and place systems come with our solid commitment, easy installation, superior training, service and support!


SPECS

Max Board Size 13.5" x 32" (343mm x 813mm)
Smallest Component Size 0201 components
Largest Component Size 1.378" (35mm) square body
Placement Accuracy ± 0.001" (0.025mm)
Max Placement Rate 4800 cph
Typical Verifiable Placement Rate 2500-3600 cph
Fine Pitch Capability To 15 mil pitch (0.381mm)
Max Travel Area 22" (X axis) x 32" (Y axis) (560mm x 813mm)
Overall Dimensions 40" x 52" x 53" h (1016mm x 1321mm x 1346.2mm)
Max No of Feeders 8mm Tape 96
Max No of Feeders With L Gb 12 Bank Feeders 144
Tape Feeders 8, 12, 16, 24, 32, 44 mm (Electrical)
Vibratory Feeders Loose, tube, stick (frequency & amplitude control)
Matrix Tray Feeders With Board/Matrix tray holders
Laser Centering Touchless Cyberoptics® laser
Vision System Color CCD card camera
Dispenser Option Up to 10,000 dots/hour

 

I.C.T is a manufacturer of SMT machines. It mainly provides customers with SMT production lines including SMT Stencil Printers,  Pick and place machines, Reflow Oven, AOI Machine, Wave Soldering Machine and PCB Handling Machine etc. I.C.T has more than 25 researches on SMT and DIP technology,  for the world Customers provide SMT total solutions. There are successful cases of SMT technical team in Asia, Europe, America, Africa, and Australia.

I.C.T provide SMT solutions at various stages according to the different needs of customers. I.C.T is not only a provider of SMT equipment and technology, but also is the customer's escort in the field of SMT and DIP.

Welcome more people to discuss with us about SMT technologies and solutions, please contact us for more information:

Tel: +86 13670124230 (WhatsApp/Skype/WeChat)

Email: etasmt@foxmail.com

 

Keywords:

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