Low Cost SMT Assembly Line
From: Author:Low Cost SMT Assembly Line Publish time:2021-09-09 20:39 Clicks:0
Low Cost SMT Assembly Line- All equipments can be second hand one, Total Solutions lower than 25000USD. Welcome to Contact us and got a final solutions.
1. PCB loader
Micro computer controlled component ensures machine’s stable and reliable running.
Optional Fuji buttons interface or touch panel interface, convenient man-machine interaction.
Multiple sound and light alarming functions
Use standard magazines, good compatibility, load with 3 magazines at one time.
Lifting distance adjustable according to PCB, 4 kinds of distance(10mm, 20mm, 30mm and 40mm)
Loader configured with inner push board component, save the cost of buying PCB moving machine independently.
Automatic counting function make it easy of production statistic
Optional SMEMA port for communication between machines.
2. Automatic smt stencil printer
A Seriel smt stencil printer is high accuracy and high stability of the fully automatic printing machine vision,We followed in SMT industry is the development trend of production of a new generation of fully automatic printing machine with the international leading technology synchronous vision, visual processing of high resolution, high precision of the transmission system, suspension adaptive scraper.
Specification :
A Series High Precision Automatic solder paste printer designed for high precision
steel mesh printing or stencil printing in SMT industry.
Printing PCB size:50mm x 50mm ~1200mm x 800mm;
PCB thickness: 0.4mm ~ 14mm
FPC thickness: ≦0.6mm (Excluding jig)
Applicable pitches of Components
SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications;
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging,
min. ball 0.2mm;
Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics,
medical power equipment, aerospace and aviation, besides general electronics products.
3. Second hand Chip Mounter JUKI KE750.
JUKI mid-speed placement machine 750
automatic / manual
automatic
Patch speed
8000 (grain / hour)
PCB Dimensions:
L: 50.0 mm (min) -330.0 mm (max), W: 30.0 mm (min) -250.0 mm (max).
PCB thickness:
0.40mm (min) -4mm (max)
Technical Parameters:
Component placement range:
0402-48mm * 48mm (chip, sot, sop, melf, QFP, connector, sop, plcc)
Component height:
0.3mm-10.5mm.
Pin spacing (Min):
0.4mm.
Component Dimensions:
0.5mm * 1.0mm (Min), 23.5mm * 23.5mm (Max).
Nozzle Model:
10X, 20X.
Mounting accuracy:
± 0.1mm (LA), ± 0.04mm (LAIC)
Mounting Speed (Max):
11,250 components / hour
4.Reflow Oven.
No.1 The unique advanced long life heating system
1.The heating system adopt the Swedish nickel heater with efficiency and energy-saving. The peak wave length of the radiation power is 4UM with curved surface reflector increasing temperature ramp up speed, improve the thermal efficiency. The special forced-air circulation system make PCB and the component heated uniform and eliminate the "shadow effect" completely.
2. Using special high temperature barrier structure for heat preservation and special iron in Heating passage.
3. Using imported Taiwan SanYue long shaft high temperature blower motor and W shaped heat duct, no noise & vibration, convenient for maintenance.
4. Heating zones with porous aluminum plate directing the hot air to guarantee the heat evenly distributed to the PCB. Hood can open completely so that convenient for cleanup.
No.2 Smooth and reliable transmission system
1. The conveyor system use STK adjustable speed motor imported from Taiwan matched with the 1:150 turbine reducer can running smooth, speed varies in 0-1000mm/min.
2. Independent roller structure support and match stainless steel mesh belt to make the running smoothly and the speed precision is up to ±20 mm/min.
3.Special stainless steel mesh belt: durable and wear-resistant, long lifetime.
No.3 Stable and reliable electrical control system
1. It adopts imported thermostat control which owns fuzzy logic and PID close loop system. It can fast response to temperature changes and ensure temperature compensation by PID intelligent operation.
2. Using thermocouple imported from Taiwan to each temperature zone, it can fast and sensitive response the changes in each temperature zone, feedback and control timely, compensate the temperature stability in each zone.
3. Special SSR solid state relay matched with dedicated heat dissipating block improve the heat efficiency greatly and prolong the lifetime effectively. Non-contact output and fuzzy control function by thermostat, can monitor the changes of environmental temperature, controlling the heating device by minimum pulse, ensuring the high precision of the temperature control & the uniform internal temperature. The length ,direction, temperature distribution, all these meet with IPC standards .
4. Heat energy is abundant, heat up fast, it’s only need 20 minutes from room temperature to set-point temperature.
5. Failure diagnosis, visual & audio alarm.
6. Delay shutdown production function, uniform cooling after the shutdown: prevent hardwares thermal damaged.
Keywords:
SMT Ai Total Solution Line, High Precision High Resolution SMT Off-Line, Semi-AutomatIC Solder Paste Screen Printing, Stencil Screen Printer, Reflow Oven Cleaner, PCB DIP Soldering Machine, Industrial Camera Vision PICk And Place, Nozzle PICk And Place, PICk And Place Machine Hanwha, Sheet Metal PICk And Place Machine, 8 Head PICk And Place Machine, Neoden3V SMT Machine, Auto OptICal Inspection, Automated OptICal Inspection PCB, SPI Machine In SMT, AutomatIC OptICal Inspection PPT, Robot Lawn Mower PlastIC Screws, Adsorption Double Platform Screw Robot, Desktop Locking Auto Fastening Auto Screw Driving Machine AutomatIC Fixing Screw Robot
I.C.T is a manufacturer of SMT machines. It mainly provides customers with SMT production lines including SMT Stencil Printers, Pick and place machines, Reflow Oven, AOI Machine, Wave Soldering Machine and PCB Handling Machine etc. I.C.T has more than 25 researches on SMT and DIP technology, for the world Customers provide SMT total solutions. There are successful cases of SMT technical team in Asia, Europe, America, Africa, and Australia.
I.C.T provide SMT solutions at various stages according to the different needs of customers. I.C.T is not only a provider of SMT equipment and technology, but also is the customer's escort in the field of SMT and DIP.
Welcome more people to discuss with us about SMT technologies and solutions, please contact us for more information:
Tel: +86 13670124230 (WhatsApp/Skype/WeChat)
Email: etasmt@foxmail.com