High Capacity DIP production line is using 1-2 DIP insert lines and 1 small 2 meter wave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. small capacity output. one day this small capacity DIP insertion line output is around 1000pcs (10 hour working time) 20x20cm PCB. for more big capacity, you can use 2 or 3 or 5 this production lines to got even higher production capacity.

This production line use the following DIP assembly equipments:

1.DIP insertion line

this dip line/dip assembly line is to insert the components on PCB or assembly CFL .
1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .

12.Speed: 0.2-2m/min

13.Dimension:240x60x180CM

14.Weight:Approx.80Kg

Automatic Insert Line Features:
1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.

2. 2M wave soldering machine

1. Automatic conveying power system and auto synchronous board feeding functions.

2.Solder Pot peak uses frequency conversing speed adjustment which can independently control the wave height.
3.Fluxer system using transverse Japanese spray nozzle, driven by pneumatic cylinder and PLC control, accurate and reliable.
4.PLC is used to control the machine, to ensure the reliability and stability of the system.
5.Pre-heaters using Infrared heating element, heat radiated efficiently to the circuit board with fast ramp up and fully activating liquid flux.
6.Special alloy solder fingers, strengthened double v-groove.
7.Solder-motor adopts imported high frequency conversion motor with independent control, stable performance and long lifetime.
8.Pre-heater passage with modularized design, meet with environmental protection requirement, safety and convenient to cleanup.
9.Preheaters uses three independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.
10.Timer startup feature for solder pot, solder melted within 90 minutes.
11.Automatic finger cleaner ensure the cleanliness of solder fingers.
12.Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.

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I.C.T is a manufacturer of SMT machines. It mainly provides customers with SMT production lines including SMT Stencil Printers,  Pick and place machines, Reflow Oven, AOI Machine, Wave Soldering Machine and PCB Handling Machine etc. I.C.T has more than 25 researches on SMT and DIP technology,  for the world Customers provide SMT total solutions. There are successful cases of SMT technical team in Asia, Europe, America, Africa, and Australia.

I.C.T provide SMT solutions at various stages according to the different needs of customers. I.C.T is not only a provider of SMT equipment and technology, but also is the customer's escort in the field of SMT and DIP.

Welcome more people to discuss with us about SMT technologies and solutions, please contact us for more information:

Tel: +86 13670124230 (WhatsApp/Skype/WeChat)

Email: etasmt@foxmail.com