JUKI SMT production line
From: Author:JUKI SMT production line Publish time:2021-09-02 15:08 Clicks:0
JUKI SMT production line, with 2 JUKI high speed pick and place machine RX7 and 1 multifunction chip mounter RS-1, can reach 100000 CPH.
1. PCB loader
Micro computer controlled component ensures machine’s stable and reliable running.
Optional Fuji buttons interface or touch panel interface, convenient man-machine interaction.
Multiple sound and light alarming functions
Use standard magazines, good compatibility, load with 3 magazines at one time.
Lifting distance adjustable according to PCB, 4 kinds of distance(10mm, 20mm, 30mm and 40mm)
Loader configured with inner push board component, save the cost of buying PCB moving machine independently.
Automatic counting function make it easy of production statistic
Optional SMEMA port for communication between machines.
2. Automatic SMT stencil printer
A Seriel SMT Stencil printer is high accuracy and high stability of the fully automatic printing machine vision,We followed in SMT industry is the development trend of production of a new generation of fully automatic printing machine with the international leading technology synchronous vision, visual processing of high resolution, high precision of the transmission system, suspension adaptive scraper.
Specification :
A Series High Precision Automatic solder paste printer designed for high precision
steel mesh printing or stencil printing in SMT industry.
Printing PCB size:50mm x 50mm ~1200mm x 800mm;
PCB thickness: 0.4mm ~ 14mm
FPC thickness: ≦0.6mm (Excluding jig)
Applicable pitches of Components
SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications;
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging,
min. ball 0.2mm;
Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics,
medical power equipment, aerospace and aviation, besides general electronics products.
3. high Speed chip mounter JUKI RX-7
JUKI RX-7 Modular Pick and Place Machine,Applicable Components: 0402 (01005) ~ 5mm,Board size:50 X 50 ~ 360 X 450mm,feeder inputs:max 76,placement capacity:75,000CPH
BOARD SIZE
Single Lane Conveyor:
50 X 50 ~ 360 X 450mm
Dual Lane Conveyor:
50 X 50 ~ 360 X 250mm
COMPONENT SPECS
Component Height: 3mm
Component Size:
0402 (01005) ~ 5mm
FEEDER INPUTS
Max.76 using dual lane 8mm tape
PLACEMENT SPECS
Placement Speed (chip):
Chip Optimum: 75,000CPH
Placement Accuracy:
Laser Recognition: ±40μm (Cpk≧1)
4. Multifunction Chip mounter JUKI RS-1
JUKI has launched its new High-speed SMT Pick and Place Machine,Equipped with a newly developed parallel 8 nozzle head, the JUKI SMT Pick and Place Machine is capable of mounting a wide variety of parts and improving the mounting speed by up to 70%.
No head replacement, newly developed "Parallel 8 nozzle head" with auto-height component recognition sensor
Automatically adjust the component recognition sensor of the mounter head from 1 to 25 mm in 5 stages according to the PCB requirements. High productivity is achieved without replacing the placement head, even for parts with different heights, from very small parts to large parts.
High placement capacity of 40,000 CPH
The distance between the pickup and placement positions is shortened by adopting the new SMT Pick and Place Machine RF series electric feeder.
Extensive component compatibility
Components from 0.2 mm × 0.1 mm to 74 mm square, 50 mm × 150 mm, and the height of parts up to 25 mm can be mounted. Component range and placement speed have been improved by changing the image recognition to four-part simultaneous recognition and using high-speed motors on the ? (theta) axis of the nozzle. In addition, we adopted a new electric feeder that is smaller, lighter, and thinner. The feeder capacity has been increased to 112 per RS-1 to improve capability of a single machine solution.
Implementation of smart mounting process
5. High output reflow oven
1. Windows XP platform, user friendly interface and easily swap between bilingual of English & Chinese.
2. Digital control system adopted with PLC and Modular circuit. Achieving high stability and repeatibility.
3. Intelligent diagnostic system (IDS) provides trouble remind, fault alert, list-out and SPC data record features.
4. Zone temperature and blower speed can be controlled Independently, to meet the high-precision requirements.
5. Effective heating zone length with uniform heat distribution.
6. Forced air cooling system with efficient cooling speed suits most kinds of lead-free soldering application.
7. PLC and PID closed loop control to achieve high precision temperature control.
8. Standard 10 couples of top and bottom zones with patented air management structure, more efficient hot air convection and faster thermal compensation.
9. The rail track is dealt with hardening process to make it more reliable.
10. Manual adjusted process track width whereas providing option of automatic by SPG gear motor.
11. Computerized controlled rail chain lubrication structure.
12. Powerful software system can save all settings and data printout capability.
13. Flux removal unit meet with environmental protection requirement.
14. Nitrogen structure is an option.
I.C.T is a manufacturer of SMT machines. It mainly provides customers with SMT production lines including SMT Stencil Printers, Pick and place machines, Reflow Oven, AOI Machine, Wave Soldering Machine and PCB Handling Machine etc. I.C.T has more than 25 researches on SMT and DIP technology, for the world Customers provide SMT total solutions. There are successful cases of SMT technical team in Asia, Europe, America, Africa, and Australia.
I.C.T provide SMT solutions at various stages according to the different needs of customers. I.C.T is not only a provider of SMT equipment and technology, but also is the customer's escort in the field of SMT and DIP.
Welcome more people to discuss with us about SMT technologies and solutions, please contact us for more information:
Tel: +86 13670124230 (WhatsApp/Skype/WeChat)
Email: etasmt@foxmail.com
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