Automatic SMT Assembly line, this full automatic SMT assembly line with juki RS-1, suitable for middle output PCB production, like consumer proudcts PCB, LED PCB and other middle size PCB with daily output 10000-20000pcs.

1. PCB loader

Micro computer controlled component ensures machine’s stable and reliable running.

Optional Fuji buttons interface or touch panel interface, convenient man-machine interaction.
Multiple sound and light alarming functions
Use standard magazines, good compatibility, load with 3 magazines at one time.
Lifting distance adjustable according to PCB, 4 kinds of distance(10mm, 20mm, 30mm and 40mm)
Loader configured with inner push board component, save the cost of buying PCB moving machine independently.

Automatic counting function make it easy of production statistic
Optional SMEMA port for communication between machines.

2. Automatic smt stencil printer 

A Seriel SMT Stencil printer is high accuracy and high stability of the fully automatic printing machine vision,We followed in SMT industry is the development trend of production of a new generation of fully automatic printing machine with the international leading technology synchronous vision, visual processing of high resolution, high precision of the transmission system, suspension adaptive scraper.
Specification ：
A Series High Precision Automatic solder paste printer designed for high precision
steel mesh printing or stencil printing in SMT industry.
Printing PCB size：50mm x 50mm ~1200mm x 800mm;
PCB thickness: 0.4mm ~ 14mm
FPC thickness: ≦0.6mm (Excluding jig)
Applicable pitches of Components
SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications;
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging,
min. ball 0.2mm;
Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics,
medical power equipment, aerospace and aviation, besides general electronics products.

3.Multifunction Chip mounter JUKI RS-1

JUKI has launched its new High-speed SMT pick and place machine,Equipped with a newly developed parallel 8 nozzle head, the JUKI SMT Pick and Place Machine is capable of mounting a wide variety of parts and improving the mounting speed by up to 70%.

No head replacement, newly developed "Parallel 8 nozzle head" with auto-height component recognition sensor
Automatically adjust the component recognition sensor of the mounter head from 1 to 25 mm in 5 stages according to the PCB requirements. High productivity is achieved without replacing the placement head, even for parts with different heights, from very small parts to large parts.
High placement capacity of 40,000 CPH
The distance between the pickup and placement positions is shortened by adopting the new SMT Pick and Place Machine RF series electric feeder.
Extensive component compatibility
Components from 0.2 mm × 0.1 mm to 74 mm square, 50 mm × 150 mm, and the height of parts up to 25 mm can be mounted. Component range and placement speed have been improved by changing the image recognition to four-part simultaneous recognition and using high-speed motors on the ? (theta) axis of the nozzle. In addition, we adopted a new electric feeder that is smaller, lighter, and thinner. The feeder capacity has been increased to 112 per RS-1 to improve capability of a single machine solution.
Implementation of smart mounting process

4. high production Capacity Reflow oven

1. Well-known brand computer with siemens PLC intelligent control system, high precision temperature control in ± 1-2 ℃ (if the computer has gone failure accidentally, it can realize off-line mode and not affecting production) and to ensure that the control system is stable and reliable;

2. Windows XP operating platform with user friendly operation.

3. In order to ensure safety and reliability, hood opening in automatically.

4. Device is equipped with mesh belt, transport smoothly, no shaking and no deformation, which ensure smooth PCB transport. Synchronous guide transmission mechanism and SMEMA connection ensure that guide adjustable wide precision and high service life.

5. Automatic controlled chain lubrication system..

6. PID closed loop control for all heating zones independently, sequential start up to reduce power consumption)

7. Mesh/chain transmission controlled by computer, which can fulfil different kinds of PCB production criteria.

8. Visual & Audio Alarm for abnormal condition.

9. With leakage protector, ensure safety protection for operating personnel and control system.

10. The built-in UPS and automatic delay shutdown system guarantee power failure or overheat won’t harm the PCB and machine.

11. The German ERSA world leading tiny circulation heating mode, and the upper and lower independent air tiny circulation system, temperature uniformity and thermal compensation high efficiency, high efficient supercharged accelerated air duct, greatly improve the circulating hot air flow, heat up temperature quickly (about twenty minutes), thermal compensation for high efficiency, high temperature welding and curing;

12. The upper and lower every temperature zone with independent temperature inductive sensor, real-time monitoring and compensation every temperature zone balance;

13. Have password administration of the operating system, to prevent the irrelevant personnel changes to the process parameters, operation records management traceability process parameters modification, improve the management convenient. Capable for saving user existing parameters and profile printout;

I.C.T is a manufacturer of SMT machines. It mainly provides customers with SMT production lines including SMT Stencil Printers,  Pick and place machines, Reflow Oven, AOI Machine, Wave Soldering Machine and PCB Handling Machine etc. I.C.T has more than 25 researches on SMT and DIP technology,  for the world Customers provide SMT total solutions. There are successful cases of SMT technical team in Asia, Europe, America, Africa, and Australia.

I.C.T provide SMT solutions at various stages according to the different needs of customers. I.C.T is not only a provider of SMT equipment and technology, but also is the customer's escort in the field of SMT and DIP.

Welcome more people to discuss with us about SMT technologies and solutions, please contact us for more information:

Tel: +86 13670124230 (WhatsApp/Skype/WeChat)

Email: etasmt@foxmail.com

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